Wednesday, August 12, 2009

PLC Programming for Packing Machine








See Simulation Packing Machine

Simulation Packing Machine


Detail Packing Machine

PLC Simulator Packing Machine

Number Of Inputs and Output PLC applied :
1. Number Of Inputs PLC is 7 Input :
--- 1 Unit Input for Limit Feeder Reverse
--- 1 Unit Input for Limit Feeder Forward
--- 1 Unit Input for Limit Lifter Lower
--- 1 Unit Input for Limit Lifter Middle
--- 1 Unit Input for Limit Lifter Upper
--- 1 Unit Input for Switch Start. It's Functions to Start Process
--- 1 Unit Input for Push Button RESET. It's Functions to ORIGIN Proses
--- Total Number Of Inputs PLC is Minimum 7 Input Unit


2. Number Of Output PLC is 4 Output :
--- 1 Unit Output for Electrical Solenoid. It's Functions to Moves Feeder Forward
--- 1 Unit Output for Electrical Solenoid. It's Functions to Moves Feeder Reverse
--- 1 Unit Output for Electrical Solenoid Type Center Closed. It's Functions to Moves Lifter DOWN
--- 1 Unit Output for Electrical Solenoid Type Center Closed. It's Functions to Moves Lifter UP
--- Total Number Of Outputs PLC is Minimum 4 Output Unit


Sequence PLC Programming for Packing Machine :

Step 1 : ( Feeder Forward to 1 )
If Feeder REV Limit = ON And Lifter UP Limit = ON And Switch Start = ON Then Cylindrical Feeder Forward = ON.

Step 2 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter DOWN = ON.
2.b. If Lifter MID Limit = ON Then Cylindrical Lifter DOWN = OFF.

Step 3 : ( Feeder Forward to 2 )
If Feeder REV Limit = ON And Lifter MID Limit = ON Then Cylindrical Feeder Forward = ON.

Step 4 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter DOWN = ON.
2.b. If Lifter LOW Limit = ON Then Cylindrical Lifter DOWN = OFF.

Step 5 : ( Feeder Forward to 3 )
If Feeder REV Limit = ON And Lifter MID Limit = ON Then Cylindrical Feeder Forward = ON.

Step 6 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter UP = ON.
2.b. If Lifter UP Limit = ON Then Cylindrical Lifter UP = OFF.

Can You make Program Ladder PLC ?

If Can't :

To : PLC Programming ladder for Packing Machine

To : PLC Omron Programming for Packing Machine

To : PLC Mitsubishi Programming for Packing Machine

To : PLC Keyence Programming for Packing Machine


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