PLC for Forming of Spiral for Binding Machine

See Simulation : Forming of Spiral for Binding Machine


Coil Spiral Binding used in the Book :


Detail Forming of Spiral for Binding Machine :

Notes :
LS = Limit Switch or Micro Switches for the Detection of Wire Out.

Number Of Inputs and Output PLC applied :
1. Number Of Inputs PLC is 4 Input :
--- 1 Unit Input for Push Button Start.
--- 1 Unit Input for Push Button Stop.
--- 1 Unit Input for Micro Switches Wire Out.
--- 1 Unit Input for Motor Feedback Alarm.
--- Total Number Of Inputs PLC is Minimum 4 Input Unit.

2. Number Of Output PLC is 2 Output :
--- 1 Unit Output for Speed Control Motor ( ON / OFF Motor ) .
--- 1 Unit Output for Single Solenoid. It's Functions to Pneumatic Cylinder Wire Cutter ON ( Normally Cutter OFF).
--- Total Number Of Outputs PLC is Minimum 2 Output Unit.


Sequence PLC Programming for Spiral Binding Forming Machine :

Step 1 :
a. If Push Button Start = ON Then Speed Control Motor = ON.
b. If Speed Control Motor = ON And Timer0 = ON Then Speed Control Motor = OFF.
c. If Timer0 = ON And Speed Control Motor = OFF Then Wire Cutters = ON.
d. If Wire Cutters = ON And Timer1 = ON Then Wire Cutters = OFF.
e. If Wire Cutters = OFF And Timer2 = ON Then Speed Control Motor = ON.
f. Continuous Process.
--- Download Simulation : Spiral Binding Forming Machine

Step 2 :
a. If Push Button Stop = ON Then Stop Process.
b. If Micro Switches = OFF Or Motor Feedback Alarm = OFF (Normally ON) Then ALL System OFF.
c. Data Set Value Timer0 = 3 Second ( Data Setting = 3 second (Can be Changed) ) for Spiral Length.


Can You make Program Ladder PLC ?

If Can't :

PLC Omron Programming Spiral Binding

PLC Mitsubishi Programming Spiral Binding

PLC Keyence Programming Spiral Binding

Upload Program PLC Mitsubishi to PC

For Upload Program Ladder From >PLC Mitsubishi to PC, Step by Step :
Step 1
Software PLC Mitsubishi, Open Software GX Developer
1.1. Click Online --> Click Read From PLC ...

OR
1.2. Click Icon Read From PLC

Step 2
Select PLC Series --> Click OK Button

Step 3
Please Click : Communication Settings PLC Mitsubishi

Step 4
Show Menu Connection Setup --> Click OK Button

Step 5
*). Show Menu Read from PLC
*). Click Param+Prog Button --> Click Execute Button
*). Show Dialog Box "Execute read from PLC" --> Clock Yes Button

Step 6
Waiting Reading.. Parameter
Waiting Reading.. Program MAIN

Step 7
*). Show Dialog Box "Completed." --> Click OK Button
*). Click Close Button from Menu Read from PLC

Process Read from PLC has Been Finish
Step 8
*). For Save Program Ladder --> Click Icon Save or ( Ctrl + S )
*). Show Dialog Box "Save the project with a new name"
*). Select Project drive ---> Type Project name ---> Click Save Button
*). Show Dialog Box "The specified project does not exit. Do you wish to create a new project ?"
*). Click Yes Button


Please Download Video :
Upload Program PLC Mitsubishi to PC

Communication Settings for PLC Mitsubishi on PC

For Communication Setting for PLC Mitsubishi on Software PLC GX Developer, Step by Step :
Step 1
Open Software PLC Mitsubishi GX Developer

Step 2
Click Online --> Click Tranfer setup ...

Step 3
Show Menu Connection Setup
Click icon Serial
Show Dialog Box " PC side I/F Serial setting"

Step 4
Show Dialog Box " PC side I/F Serial setting"
Select COM Port --> Select Transmission speed --> Click OK Button

Step 5
Display Menu Connection Setup
Click Connection test Button
If Communication OK Then Show Dialog Box "Successfully connected with the .... ( PLC Type )---> Click OK Button
Display Menu Connection Setup ---> Click OK Button


Please Download Video :
Communication Settings for PLC Mitsubishi on PC

Download Program to PLC Mitsubishi

For Download Program Ladder Diagram from PC to PLC Mitsubishi, Step by Step :
Step 1
Software PLC Mitsubishi, Open Software GX Developer

Step 2
Click Project --> Click Open Project... ( Ctrl + O)
And Show Open Dialog

OR
Step 2
Click Icon Open Project
And Show Open Dialog

Step 3
If Show Open Dialog Then Select Project Name -->
After the Porject Name has been Selected -->
Click Open Button

Step 4
If Lader Diagram is Open Then :
Click Online --> Click Write to PLC ...

Step 5
Menu Write to PLC
Click Param+Prog --> Click Execute Button
Show Dialog Box "Execute write to PLC" --> Click Yes Button

Step 6
Menu Write to PLC
Waiting Write to PLC -->
Writing... Parameter --> Writing... Program MAIN

Step 7
Menu Write to PLC
Show Dialog Box "Completed." --> Click OK Button -->
Click Close on Menu Write PLC
Process Write to PLC has been Finish

Please Click : Communication Settings PLC Mitsubishi


Please Download Video :
Download Program to PLC Mitsubishi

Communication Settings for PLC Keyence on PC

For Communication Setting for PLC Keyence on Software PLC KV Builder, Step by Step :
Step 1
Software PLC KV Builder

Step 2
Click Monitor/Simulator(M) --> PLC communications parameter setup(T)...
--> Click Serial port(S)...

Step 3
Select COM port(C) and Select Baud rate(B) --> Click OK Button


Please Download Video :
Communication Settings for PLC Keyence on PC

Upload Program PLC Keyence to PC

For Upload Program Ladder From PLC Keyence to PC, Step by Step :
Step 1
Open KV BUILDER

Step 2
Click Monitor/Simulator(M) --> Click PLC monitor(M) or Ctrl + F1

Step 3
Select PLC Type --> Click OK Button

Step 4
Waiting Reading Program

Step 5
PLC Monitor Mode

Step 6
Click Icon Editor or Ctrl + F1

Step 7
Editor Mode
For Save Program Ladder --> Click Icon Save Ladder Diagram (Ctrl + S)

Step 8
Select Directory(F) for Save --> Input Project Name --> Click Save Button

Please Click : Communication Settings PLC Keyence

Please Download Video :
Upload Program PLC Keyence to PC

Download Program to PLC Keyence

For Download Program Ladder Diagram from PC to PLC Keyence, Step by Step :
Step 1
Open KV BUILDER

Step 2
2.1. Click File or ALT + F

2.2. Open Ladder or Ctrl + O
And Show Open Dialog

OR
Step 2
Click Icon Open Lader Diagram ( Ctrl + O)
And Show Open Dialog

Step 3
If Show Open Dialog Then Select File Project --> After the File has been Selected --> Clik Open Button

Step 4
If Lader Diagram is Open Then :
Click Monitor/Simulator(M)

Step 5
Click Convert->Move->Monitor(W).. Ctrl+F8

Step 6
Waiting Move Program to PLC

Step 7
Finish with PLC Monitoring

Please Click : Communication Settings PLC Keyence

Please Download Video :
Download Program to PLC Keyence

Simulation How to Work Timer for PLC Keyence

How to Work Timer With Scan PLC :
How to Work Timer Scan 1 :
Input 0000 = OFF , Input 0001 = OFF, RES T000 = OFF, Present Value (PV) Timer = #00020, Setting Value (SV) = #00020 and T000 = OFF Or Output 0500 = OFF.



How to Work Timer Scan 2 :
Input 0000 = ON , Input 0001 = OFF, RES T000 = OFF, Present Value (PV) Timer = #00020 to Time Down to #00000 ( Zero ) and T000 = OFF Or Output 0500 = OFF.


Time Up at 1.2 seconds


Time Up at 0.5 seconds


How to Work Timer Scan 3 :
Input 0000 = ON , Input 0001 = OFF, RES T000 = OFF, Present Value (PV) Timer = #00000 ( Zero ) and T000 = ON Or Output 0500 = ON.



How to Work Timer Scan 4 :
Input 0000 = OFF ( Reset Timer ), Input 0001 = OFF, RES T000 = OFF, Present Value (PV) Timer = #00020 and T000 = OFF Or Output 0500 = OFF.


OR
Input 0001 = ON ( Reset Timer ) , RES T000 = ON , Present Value (PV) Timer = #00020 and T000 = OFF Or Output 0500 = OFF.



Simulation How to Work Timer PLC Keyence