Saturday, July 18, 2009

PLC Omron Programming for Assembly Line




PLC Type Series-C Omron , Name Input / Output PLC :
000.00 ; Push Button Emg Operator 1
000.01 ; Push Button Finish Operator 1
000.02 ; Push Button Emg Operator 2
000.03 ; Push Button Finish Operator 2
000.04 ; Push Button Emg Operator 3
000.05 ; Push Button Finish Operator 3
000.06 ; Push Button Emg Operator 4
000.07 ; Push Button Finish Operator 4
000.08 ; Push Button Emg Operator 5
000.09 ; Push Button Finish Operator 5
000.10 ; Sensor 1
000.11 ; Sensor 2
000.12 ; Sensor 3
005.00 ; Motor Conveyor
005.01 ; Emg Lamp Red Operator 1
005.02 ; Finish Lamp Yellow Operator 1
005.03 ; Proses Lamp Green Operator 1
005.04 ; Emg Lamp Red Operator 2
005.05 ; Finish Lamp Yellow Operator 2
005.06 ; Proses Lamp Green Operator 2
005.07 ; EmgLamp Red Operator 3
005.08 ; Finish Lamp Yellow Operator 3
005.09 ; Proses Lamp Green Operator 3
005.10 ; Emg Lamp Red Operator 4
005.11 ; Finish Lamp Yellow Operator 4
005.12 ; Proses Lamp Green Operator 4
005.13 ; Emg Lamp Red Operator 5
005.14 ; Finish Lamp Yellow Operator 5
005.15 ; Proses Lamp Green Operator 5


Please Download Image : PLC Omron Programming

Please Download Programming for SYSWIN : PLC Omron Programming


Reading PLC Programming for Assembly Line :
Step 1 :
If 000.00=ON And 000.02=ON And 000.04=ON And 000.06=ON And 000.08=ON Then 010.00=ON.
Step 2 :
a. If 010.00=ON And 000.01=ON Then Holding 010.01=ON ( SET ).
b. If 010.00=ON And 000.03=ON Then Holding 010.02=ON ( SET ).
c. If 010.00=ON And 000.05=ON Then Holding 010.03=ON ( SET ).
d. If 010.00=ON And 000.07=ON Then Holding 010.04=ON ( SET ).
e. If 010.00=ON And 000.09=ON Then Holding 010.05=ON ( SET ).
Step 3 :
a. If 010.00=OFF Or 010.07=ON Then Not Holding 010.01=OFF ( RSET ).
b. If 010.00=OFF Or 010.07=ON Then Not Holding 010.02=OFF ( RSET ).
c. If 010.00=OFF Or 010.07=ON Then Not Holding 010.03=OFF ( RSET ).
d. If 010.00=OFF Or 010.07=ON Then Not Holding 010.04=OFF ( RSET ).
e. If 010.00=OFF Or 010.07=ON Then Not Holding 010.05=OFF ( RSET ).
Step 4 :
If 010.01=ON And 010.02=ON And 010.03=ON And 010.04=ON And 010.05=ON Then 010.06=ON.
Step 5 :
a. If 010.00=ON And 000.10=ON And 000.11=OFF And 010.06=ON And C000=OFF Then 010.07=ON ( Latching ON ).
b. If C000=ON Then 010.07=OFF ( Latching OFF ).
Step 6 :
a. If 010.00=ON And 010.07=ON And 000.12=ON Then Differentiate Up 010.08=ON.
b. If 010.08=ON Then Count Up C000.
c. If Count C000>= 2 Then C000=ON.
d. If 010.00=OFF Or 010.07=OFF Then Reset C000 / Count C000=0.
Step 7 :
If 010.00=On And 010.07=ON Then Differentiate Down 010.09=ON.
Step 8 :
a. If 010.00=ON And 010.09=ON And 010.06=OFF Then 010.10=ON ( Latching ON ).
b. If 010.06=ON Then 010.10=OFF ( Latching OFF ).
Step 9 :
a. If 010.10=ON Then Count Up C001.
b. If 010.10=ON Then Count Up C002.
c. If 010.10=ON Then Count Up C003.
d. If Count C001>= 1 Then C001=ON.
e. If Count C002>= 2 Then C002=ON.
f. If Count C003>= 3 Then C003=ON.
g. If 010.00=OFF Then Reset C001 / Count C001=0, Reset C002 / Count C002=0, Reset C003 / Count C003=0.
Step 10 :
If 010.00=ON And 010.07=ON Then 005.00=ON.
Step 11 :
a. If 000.00=OFF Then 005.01=ON.
b. If 000.00=ON And 010.01=ON Then 005.02=ON.
c. If 000.00=ON And 000.10=ON And 010.01=OFF Then 005.03=ON.
Step 12 :
a. If 000.02=OFF Then 005.04=ON.
b. If 000.02=ON And 010.02=ON Then 005.05=ON.
c. If 000.02=ON And 010.10=ON And ( C001=ON Or 000.11=ON ) And 010.02=OFF Then 005.06=ON.
Step 13 :
a. If 000.04=OFF Then 005.07=ON.
b. If 000.04=ON And 010.03=ON Then 005.08=ON.
c. If 000.04=ON And 010.10=ON And ( C002=ON Or 000.11=ON ) And 010.03=OFF Then 005.09=ON.
Step 14 :
a. If 000.06=OFF Then 005.10=ON.
b. If 000.06=ON And 010.04=ON Then 005.11=ON.
c. If 000.06=ON And 010.10=ON And ( C003=ON Or 000.11=ON ) And 010.04=OFF Then 005.12=ON.
Step 15 :
a. If 000.08=OFF Then 005.13=ON.
b. If 000.08=ON And 010.05=ON Then 005.14=ON.
c. If 000.08=ON 000.11=ON And 010.05=OFF Then 005.15=ON.


See : PLC Holdings / Latching

See : Simulator Make Counter PLC

See : Definition Function SET , RESET for PLC

See : Definition Function DIFD, PLF, for PLC

See : Definition Function DIFU , PLS for PLC

See : Assembly Line


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